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Stress Analysis and Material Selection for Hydrogen Storage Tank NEM3202

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Added on: 2025-05-23 09:10:14
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NEM3202

Portfolio 3 (Weight 5% of total mark)

An industrial compressed hydrogen storage tank is designed as a thin-walled cylindrical pressure vessel with hemispherical end caps. The tank has the following specifications:



  • Internal radius: 600 mm

  • Wall thickness: 10 mm

  • Operating internal pressure: 4 MPa



To ensure safety, two different materials are being considered for fabrication:



  • Material A: Yield strength = 250 MPa, Ultimate tensile strength = 400 MPa

  • Material B: Yield strength = 180 MPa, Ultimate tensile strength = 320 MPa



Tasks:



  1. Determine the hoop (circumferential) stress and longitudinal stress in the cylindrical section of the vessel.(5 marks)

  1. Determine the stress in the hemispherical end caps of the vessel. (3 marks)

  1. Compare the maximum induced stress in both sections and determine the critical region of the vessel. (4 marks)

  1. Calculate the factor of safety (FoS) for both materials using the yield strength (4 marks)

  1. Recommend the most suitable material based on safety considerations, including the potential for yielding and failure. (4 marks)



Mark Distribution for Stress Analysis and Material Selection for a Pressure Vessel

Part A



Criterion



Description


Mark Allocation


Hoop and Longitudinal Stress in Cylindrical Section



Correct application of thin-walled pressure vessel formulas, accurate substitution, and correct final answers. Partial marks for minor errors.





5


Stress in Hemispherical End Caps



Correct formula usage and calculation of hemispherical stress. Partial marks for minor errors.



3


Comparison of Stresses & Identification of Critical Region



Logical comparison of hoop, longitudinal, and hemispherical stresses. Correct identification of the critical region.




4


Factor of Safety Calculation for Both Materials


Correct formula, correct application of yield strength, accurate factor of safety values for both materials.


Partial marks for minor mistakes.



4



Material Selection and Justification


Clear reasoning based on factor of safety, stress levels, and safety considerations. Well-explained recommendation. Partial marks if justification lacks depth.




4



Total


20

Additional Guidelines for Grading:



  • Presentation & Clarity: Deduct up to 1 mark per section for poorly organised or unclear solutions (make sure I can read you handwriting).

  • Units: Deduct 5 marks per error if units are missing or incorrect.

  • Unless otherwise stated, all final numerical answers must be rounded to three decimal places: Deduct 0.5 marks per error.

  • Logical Flow: Students must demonstrate a structured approach to problem-

  • Uploaded By : Akshita
  • Posted on : May 23rd, 2025
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