Feasibility Report - "The study on the Comparison of Performance and Cost Factors of Different Composite Materials Used in the Automotive and Aerosp

Feasibility Report - "The study on the Comparison of Performance and Cost Factors of Different Composite Materials Used in the Automotive and Aerospace Industry

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Table of Contents

TOC o "1-3" h z u Introduction: PAGEREF _Toc138279987 h 3Aim & Objectives PAGEREF _Toc138279988 h 4Objectives PAGEREF _Toc138279989 h 4Literature survey PAGEREF _Toc138279990 h 5Material Selection and Characterization PAGEREF _Toc138279991 h 5Methodology PAGEREF _Toc138279992 h 5Project Planning PAGEREF _Toc138279993 h 6Gantt chart PAGEREF _Toc138279994 h 6References PAGEREF _Toc138279995 h 7

Introduction:A great deal of effortshasbeen made in the fields of aerospace and automotive engineering, to develop materials that are both extremely strong and lightweight. A major technological development has developed from this attempt. With an idea for how to satisfy the demands for lightweight yet robust materials, composite materials have emerged as a feasible way to address these needs. This dissertation compares the overall performance and the cost of selected composite materials used in aerospace and automotive engineering.

Composite materials have been widely employed in the aircraft sector since the 1930s. Their distinctive qualities, which include great strength, lesser weight, and outstanding durability, are the reasons for its popularity CITATION Tho19 l 2057 (Thomas, 2019). In order to make a laminated structure with the fibres orientated in alternating directions, composites are normally made of fibres or cloth inserted in a resin matrix. This material is known for its strength and stiffness in its structure. Composite materials have better qualities than metallic alloys, which makes them perfect for creating lightweight designs CITATION Rah16 l 2057 (Nagavally, 2016).

In Composite materials, the mixing of several materials enables the development of specialised structural qualities that perform better than those of separate components. Bonding between various materials leads in improved physical and chemical characteristics at the atomic and molecular levels CITATION Ree15 l 2057 (Reena Anti, 2015). Weight reduction in the completed parts is facilitated by the benefits of composites, such as their high strength, stiffness, low density, and resistance to corrosion. These functionalities and features of these composite materials are essential for optimising overall performance, lowering direct operating costs, and increasing fuel efficiency in both automotive and aerospace applications CITATION Tri20 l 2057 (Ngo, 2020).

Consequently, the development of these lightweight, high-temperature resistant composite materials has proved to be a major beneficial significance to the aerospace and automobile sectors. These cutting-edge materials made it possible on creating high-performance, cost-effective designs that also assists in environmental sustainability, overall efficiency, and fuel economy.

As a result, the current dissertationwill assess, investigate, and compare the performance and cost characteristics of a few of the most widely utilised composite materials in aerospace and automotive vehicles. The researchwill aim at getting a thorough knowledge of the advantages and disadvantages of composite materials in automobile and aerospace industries by examining current research, industry publications, and expert opinions. Finding theareas for improvement and solving challenges that occur when incorporating these materials into real-world applications by examining their performance and cost. The researchseeksto offer insightful knowledge and suggestions that help in decision-making in choosing the right composite materials in automotive and aerospace industry through precise research and comparison.

Through this investigation, the research isintendedto offer insightful information that will help engineers, manufacturers, and other stakeholders who are engaged in selecting and making use of composite materials in guiding them through effective decision-making processes.

Aim & ObjectivesThis dissertation compares several composite materials used in the aerospace and automotive sectors on the basis of their performance and cost. The research intends to establish a feasible decision-making process for choosing the best composite materials by assessing and analysing theirattributes.

With an emphasis on their performance and cost factors, this dissertation attempts to give a thorough review of composite materials utilised in aerospace and automotive vehicles. The study aims to provide useful insights into these materials' performance and profitability in diverse applications by contrasting them. By providing a knowledgeable evaluation of the performance and cost concerns, the goal is to assist engineers, manufacturers, and stakeholders engaged in material selection in making decisions. The research also aims at progressing these industries by highlighting the significance of lightweight and affordable designs, with a focus on increased fuel efficiency, and sustainability in aerospace and automotive vehicles.

ObjectivesThe objectives of this research are as follows:

Evaluation of performance characteristics of selected composite materials in both aerospace and automotive applications.

Examine the financial aspects attributed to these composite materials, such as their overall cost-effectiveness and their production, maintenance costs.

Comparison of both performance and cost characteristics of selected composite materials, thus, highlighting similarities and differences as well as potential trade-offs.

Make suggestions and provide insights for decision-makers in the selection and integration of composite materials, considering the unique needs and restrictions of aerospace and automotive applications.

Literature surveyThe objective of the literature surveyis to undertake an extensive review of the literature, academic papers, and publications on composite materials used in aerospace and automotive engineering.

Objectives:

Identify significant papers and research that are relevant to the cost and performance of composite materials used in aerospace and automotive applications.

Analyse the present database of selected materialsadvantages, anddisadvantages.

Develop a thorough grasp of the performance attributes, economic implications, and developments in composite materials.

Material Selection and CharacterizationIdentification ofsuitable composite materials along with their mechanical characteristics.

Objectives:

Determine the strength, stiffness, and durability of selected composite materials.

When choosing a material, keep things like weight, price, and manufacturability in mind.

Verify the material's qualities by contrasting them with previous research.

MethodologyFor this study, qualitative analysismore particularly, textual analysiswill be performed. Comparative Frameworks and Cost-Benefit Analysis will be the two primary approaches that will be adoptedin thisresearch.

A thorough framework will be created under "Comparative Frameworks"to systematically analyse the performance and cost aspects of various composite materials. The study's precise specifications and requirements, such as manufacturing viability, mechanical attributes, weight, cost, and itsenvironmental effect, will be determined. Based on the significance and applicability of each indicator, a scoring or ranking system will be developed. The framework will be used to evaluate and contrast the cost and performance trade-offs between the different composite materials. In order to provide well-informed suggestions, data will be gathered from literature, andindustry reports. The results will then be analysed to spot patterns, trends, and significant variations.

The economic implications of adopting the selected composite materials in the automotive and aerospace industries will be assessed through Cost-Benefit Analysis. Cost data analysis, or the use of cost estimating methods will be utilised to determine the costs related to material selection, manufacture, maintenance, and operation. The benefits/advantagesof each selectedmaterial, such as greater fuel efficiency, decreased emissions, higher durability, or enhanced safety, will be measured. The most economically feasible solutions for the automotive and aerospace industries will be determined by comparing the cost-benefit ratios of these selected materials.

These approaches allow for a thorough examination of the performance and cost aspects of composite materials, which may be used to inform decisions in the aerospace and automotive sectors.

Project PlanningTASKS START DATE END DATE

Feasibility Report 31st May 2023 14th June 2023

Literature Survey 15th June 2023 27th June 2023

Material Selection and Characterization 28th June 2023 14th July 2023

Methodology Development 15th July 2023 22nd July 2023

CATIA Modelling and Analysis 23rd July 2023 27th July 2023

ANSYS Stress and Deformation Analysis 28th July 2023 3rd July 2023

Performance Evaluation 4th August 2023 14th August 2023

Report Conclusion 15th August 2023 24th August 2023

Table 1: Project plan schedule

Gantt chart

Figure 1: Gantt Chart

References BIBLIOGRAPHY Nagavally, R. R., 2016. Composite Materials - History, Types, Fabrication techniques, Advantages, and Applications. Bengaluru, India, Proceedings of 29th IRF International Conference .

Ngo, T.-D., 2020. Composite and Nanocomposite Materials - From Knowledge to Industrial Applications. Alberta Innovates, Canada: Intech Open.

Reena Anti, A. G. a. R. ., 2015. Applications of Composite Materials in Aerospace. International Journal of Science Technology and Management, 4(11).

Thomas, 2019. A Brief History of Aircraft Materials. [Online] Available at: https://www.thomasnet.com/insights/a-brief-history-of-aircraft-materials/

Introduction

Previously written material and add relevant information on these contexts.

1. Background of composite materials in aerospace and automotive engineering

2. Significance of lightweight and strong materials in these industries

3. Purpose of the study: comparing performance and cost factors of composite materials.

Literature Review

1. Overview of Composite Materials Used in Aerospace and Automotive Applications (Either write it separately forautomotive and aerospace or combined) Introduction to the composite materials and their composition (e.g., fibres, matrix materials)

Different types of composite materials (search all thats available) commonly used in aerospace and automotive industries (e.g., carbon fibre reinforced polymer (CFRP), glass fibre reinforced polymer (GFRP))

Now, write the applications of composite materials in aerospace and automotive sectors (e.g., aircraft structures, automotive body panels)

Next, what are the key performance requirements for composite materials in these industries (e.g., high strength-to-weight ratio, thermal stability)

2. Applications

A relevant discussion or context on the specific applications and components where composite materials are commonly utilized (e.g., aircraft wings, automotive chassis).

Applications and Components Utilizing Composite Materials

Comparison between the use of composite materials and traditional materials (e.g., metals) in terms of performance and cost factors.

3. Key Research Papers and Publications on the Cost and Performance of Composite Materials

( Search for relevant research papers and publications related to composite materials in aerospace and automotive industries in regards to cost aspect.)

Analysis of studies focusing on the cost considerations of composite materials (e.g., manufacturing costs, maintenance costs)

Evaluation of research papers discussing the performance characteristics of composite materials (e.g., mechanical properties, impact resistance)

Lastly, you will have to Identify the studies comparing the performance and cost factors of different composite materials

4. Advantages and Disadvantages of Selected Composite Materials

Comparing the advantages of selected composite materials in aerospace and automotive applications.

Now discuss their benefits of the selected composite materials, such as high strength, stiffness, and corrosion resistance

Next, Examination of the limitations and challenges associated with the use of composite materials (e.g., difficulty in repair, higher initial material costs)

Finally, you can make a comparison of the advantages and disadvantages of different composite materials (e.g., CFRP vs. GFRP)

5. Recent Developments and Advancements in Composite Materials

Research about the latest advancements and innovations in composite material technologies.

Also, look for any emerging composite material manufacturing techniques (e.g., additive manufacturing, automated fibre placement)

Make an Analysis of new composite material formulations and hybrid materials (e.g., nanocomposites, metal matrix composites)

Finally, you can search about the exploration of research efforts focused on improving the performance and cost-effectiveness of composite materials.